SUSTAINABLE ASPHALT RECYCLING
At Soil Solutions, we are redefining road and runway construction with innovative, sustainable, and cost-effective methods that eliminate the need for traditional asphalt while delivering superior performance and durability.
ADVANCED RECYCLING SOLUTIONS
When paved surfaces deteriorate beyond repair, full reconstruction is not the only answer. Soil Solutions offers advanced asphalt recycling systems that transform failing infrastructure into long-lasting, high-performance surfaces — using the existing materials in place.
We specialize in two core techniques:
🔹 Cold In-Place Recycling (CIR)
The existing asphalt layer is milled, crushed, sized, and uniformly mixed in place. Our proprietary Engineered Base Stabilizer (EBS) is applied to bind and seal the treated layer, preventing cracking, ravelling, potholes, and moisture ingress.
🔹 Full Depth Reclamation (FDR)
A complete in-situ reconstruction method where the full thickness of asphalt and base layers are pulverized, mixed, and stabilized with EBS. This creates a strong, non-porous, water-resistant base that can perform as a finished surface or support a new thin overlay.
The Road Recycling Process
Equipment Requirements
For these applications, specialized equipment is essential to ensure uniform and homogenous mixing of the in-situ materials and EBS.
Required machinery includes:
- Reclaimers
- Road Recyclers
- Soil Stabilizers
Why Choose EBS?
Proprietary Technology. Proven Performance.
Engineered Base Stabilizer (EBS), Soil Solutions’ proprietary technology, delivers a fundamentally different approach to infrastructure—transforming weak, maintenance-driven surfaces into durable, high-performance systems.
- Seals and protects surfaces against water ingress, UV exposure, and abrasion, ensuring long-term durability
- Eliminates dust and reduces maintenance, removing the need for continuous grading and watering
- Environmentally responsible, utilizing in-situ materials and eliminating reliance on imported aggregates and asphalt
- Creates a stabilized, load-bearing layer that meets or exceeds the performance of traditional paving methods
- Delivers long-term cost savings, with predictable lifecycle performance and reduced operational expenditure
Runway & Airstrip Applications
Engineered for Performance in Demanding Environments
EBS is ideally suited for the refurbishment and upgrade of laterite, gravel, and aged asphalt airstrips—particularly in remote or high-impact operational environments.
By stabilizing and sealing the existing surface, EBS delivers:
- All-weather operational readiness, ensuring consistent access and reliability
- Resistance to erosion, rutting, and cracking, even under repeated loading
- Significant reduction in foreign object debris (FOD), improving aircraft safety and reducing maintenance
- Compatibility with a wide range of aircraft, including the Cessna 208B Caravan, Beechcraft King Air 200, and Piper PA-42 Cheyenne III
Built for Longevity
With EBS, Soil Solutions delivers infrastructure that is engineered to perform, built to last, and designed for sustainability.
Durable surfaces. Reduced maintenance. Reliable operations.
ASPHALT RECYCLING BENEFITS:
Maximize Road Longevity with Asphalt Recycling & EBS
Asphalt Recycling with EBS
Restore. Strengthen. Extend.
Is your asphalt road cracked, deteriorating, and failing under load?
There is a better solution than removal and replacement.
Instead of breaking up and disposing of hazardous asphalt waste, Soil Solutions applies a recycling-in-place methodology combined with EBS (Engineered Base Stabilizer)—our proprietary technology—to transform existing pavement into a water-resistant, high-performance structural layer.
This approach delivers a durable, long-lasting road surface with a design life of 15–20 years, while significantly reducing cost, time, and environmental impact.
How It Works
- Existing asphalt is reprocessed in situ using CIR / FDR techniques
- EBS is introduced to create a homogeneous, stabilized matrix
- The surface is compacted and sealed to form a durable, load-bearing layer
👉 The result is a new pavement structure without full reconstruction
Key Benefits
- Faster Construction, Minimal Disruption
Reduced downtime with rapid in-place rehabilitation - Crack Prevention by Design
Eliminates reflective, fatigue, and thermal cracking through a unified structural layer - Enhanced Structural Strength
Homogeneous mixing improves load distribution and bearing capacity - No Full Pavement Removal Required
Existing material is reused, eliminating waste and disposal costs - No Additional Aggregate Imports
Utilizes in-situ materials for a more sustainable and cost-effective solution - Improved Drainage and Profile Control
Enables correction of slope and surface geometry during rehabilitation - 30–50% Lower Upfront Costs
Significant savings compared to conventional reconstruction - Reduced Maintenance Requirements
Long-term lifecycle cost savings through improved durability - Greater Flexibility and Fatigue Resistance
A more resilient surface that performs under repeated loading
The Result
A fully engineered, recycled pavement system that delivers
longer life, lower cost, and superior performance—without removal and replacement
With Soil Solutions’ advanced asphalt road rehabilitation, your roads will be more durable, environmentally friendly, and cost-efficient!
EBS as an Asphalt Additive
Advanced Nano-Modified Technology for Asphalt Performance
EBS is Soil Solutions proprietary nano-modified technology, incorporated directly into asphalt and bituminous mixtures during production.
Engineered from within the mix, EBS enhances the interaction between binder and aggregate to improve pavement durability, resistance to deterioration and long-term performance.
Improved Performance. Greater Durability. Extended Pavement Life.
Engineered From Within
Unlike treatments applied to the finished surface, EBS is incorporated directly into the asphalt mixture during production.
This allows the technology to work throughout the treated material, enhancing the performance of the binder-aggregate matrix and helping create a more durable pavement.
Nano-Modified Technology
EBS provides a performance-enhancing approach to asphalt modification, with the incorporation rate determined specifically for the materials, mix design and required pavement performance.
Key Performance Benefits
Improved Cohesion
Enhances internal binding within the asphalt matrix, creating a more cohesive pavement material.
Enhanced Flexibility
Helps the pavement accommodate traffic loading and environmental stresses while reducing susceptibility to brittle deterioration.
Improved Binder-Aggregate Adhesion
Enhances the interaction between binder and aggregate, supporting improved aggregate retention and pavement integrity.
Moisture Resistance
Helps reduce the effects of moisture ingress and moisture-related deterioration within the asphalt matrix.
Reduced Ravelling
Improved cohesion and aggregate retention help reduce progressive material loss from the wearing surface.
Improved Durability
Enhancing the performance of the asphalt matrix helps protect the pavement against traffic and environmental deterioration.
Extended Service Life
Improved long-term pavement performance can reduce maintenance intervention and deliver greater lifecycle value.
Asphalt Applications
EBS can be evaluated for a wide range of asphalt pavement applications, from municipal road networks to demanding industrial and aviation environments.
Roads & Highways
Asphalt wearing, binder and base courses for municipal roads, highways and other high-performance pavement applications.
Industrial & Mine Roads
Heavy-duty asphalt pavements subject to high traffic loads, repetitive loading, abrasion and demanding operating conditions.
Aviation Pavements
Runways, taxiways, aprons and aircraft parking areas where surface integrity, durability and reliable long-term performance are critical.
Project-Specific Engineering
No One-Size-Fits-All Formulation
The incorporation of EBS is determined specifically for each asphalt application.
Factors including aggregate characteristics, binder grade, asphalt mix design, climate, traffic loading and required pavement performance are evaluated to establish the appropriate EBS incorporation rate and methodology.
Project-specific mix design and performance testing can be undertaken to confirm the required formulation and demonstrate performance against the project specification.
Working With the Project Team
Soil Solutions provides more than the technology. We work alongside the project team to support the successful evaluation and incorporation of EBS.
Asphalt Producers
Supporting the integration of EBS into the asphalt production process.
Laboratories
Working with testing facilities on mix-design evaluation and project-specific performance testing.
Contractors
Providing technical guidance for implementation and quality control.
Consulting Engineers
Providing specialist recommendations for incorporating EBS into the asphalt mix design and project specification.
New Asphalt or Existing Pavement?
New Asphalt Construction
For new asphalt, EBS is evaluated as a nano-modified performance additive incorporated during production, with the formulation determined through the appropriate mix-design and testing process.
Asphalt Recycling & Rehabilitation
For existing, aged or deteriorated asphalt pavements, Soil Solutions offers a separate Asphalt Recycling & Rehabilitation solution designed around the condition of the existing pavement and materials.
One technology. Different engineering methodologies.
Enhance Asphalt Performance with EBS
EBS provides a different approach to asphalt performance by enhancing the pavement from within the mix.
Improved Cohesion | Enhanced Flexibility | Moisture Resistance | Greater Durability | Extended Pavement Life
EBS — Engineered for Performance. Built for Longevity.
Disclaimer:
All images displayed on this website page are intended for visual representation purposes only. They are used to illustrate general concepts, technologies, and outcomes related to Soil Solutions’ services. These images do not necessarily depict actual projects completed by Soil Solutions unless explicitly stated. All rights to third-party images belong to their respective owners.