SUSTAINABLE ASPHALT RECYCLING
At Soil Solutions, we are redefining road and runway construction with innovative, sustainable, and cost-effective methods that eliminate the need for traditional asphalt while delivering superior performance and durability.
ADVANCED RECYCLING SOLUTIONS
When paved surfaces deteriorate beyond repair, full reconstruction is not the only answer. Soil Solutions offers advanced asphalt recycling systems that transform failing infrastructure into long-lasting, high-performance surfaces — using the existing materials in place.
We specialize in two core techniques:
🔹 Cold In-Place Recycling (CIR)
The existing asphalt layer is milled, crushed, sized, and uniformly mixed in place. Our proprietary Engineered Base Stabilizer (EBS) is applied to bind and seal the treated layer, preventing cracking, ravelling, potholes, and moisture ingress.
🔹 Full Depth Reclamation (FDR)
A complete in-situ reconstruction method where the full thickness of asphalt and base layers are pulverized, mixed, and stabilized with EBS. This creates a strong, non-porous, water-resistant base that can perform as a finished surface or support a new thin overlay.
The Road Recycling Process
Equipment Requirements
For these applications, specialized equipment is essential to ensure uniform and homogenous mixing of the in-situ materials and EBS.
Required machinery includes:
- Reclaimers
- Road Recyclers
- Soil Stabilizers
Why Choose EBS?
Proprietary Technology. Proven Performance.
Engineered Base Stabilizer (EBS), Soil Solutions’ proprietary technology, delivers a fundamentally different approach to infrastructure—transforming weak, maintenance-driven surfaces into durable, high-performance systems.
- Seals and protects surfaces against water ingress, UV exposure, and abrasion, ensuring long-term durability
- Eliminates dust and reduces maintenance, removing the need for continuous grading and watering
- Environmentally responsible, utilizing in-situ materials and eliminating reliance on imported aggregates and asphalt
- Creates a stabilized, load-bearing layer that meets or exceeds the performance of traditional paving methods
- Delivers long-term cost savings, with predictable lifecycle performance and reduced operational expenditure
Runway & Airstrip Applications
Engineered for Performance in Demanding Environments
EBS is ideally suited for the refurbishment and upgrade of laterite, gravel, and aged asphalt airstrips—particularly in remote or high-impact operational environments.
By stabilizing and sealing the existing surface, EBS delivers:
- All-weather operational readiness, ensuring consistent access and reliability
- Resistance to erosion, rutting, and cracking, even under repeated loading
- Significant reduction in foreign object debris (FOD), improving aircraft safety and reducing maintenance
- Compatibility with a wide range of aircraft, including platforms such as the Cessna 208B Caravan, Beechcraft King Air 200, and Piper PA-42 Cheyenne III
Built for Longevity
With EBS, Soil Solutions delivers infrastructure that is engineered to perform, built to last, and designed for sustainability.
Durable surfaces. Reduced maintenance. Reliable operations.
ASPHALT RECYCLING BENEFITS:
Maximize Road Longevity with Asphalt Recycling & EBS
Asphalt Recycling with EBS
Restore. Strengthen. Extend.
Is your asphalt road cracked, deteriorating, and failing under load?
There is a better solution than removal and replacement.
Instead of breaking up and disposing of hazardous asphalt waste, Soil Solutions applies a recycling-in-place methodology combined with EBS (Engineered Base Stabilizer)—our proprietary technology—to transform existing pavement into a water-resistant, high-performance structural layer.
This approach delivers a durable, long-lasting road surface with a design life of 15–20 years, while significantly reducing cost, time, and environmental impact.
How It Works
- Existing asphalt is reprocessed in situ using CIR / FDR techniques
- EBS is introduced to create a homogeneous, stabilized matrix
- The surface is compacted and sealed to form a durable, load-bearing layer
👉 The result is a new pavement structure without full reconstruction
Key Benefits
- Faster Construction, Minimal Disruption
Reduced downtime with rapid in-place rehabilitation - Crack Prevention by Design
Eliminates reflective, fatigue, and thermal cracking through a unified structural layer - Enhanced Structural Strength
Homogeneous mixing improves load distribution and bearing capacity - No Full Pavement Removal Required
Existing material is reused, eliminating waste and disposal costs - No Additional Aggregate Imports
Utilizes in-situ materials for a more sustainable and cost-effective solution - Improved Drainage and Profile Control
Enables correction of slope and surface geometry during rehabilitation - 30–50% Lower Upfront Costs
Significant savings compared to conventional reconstruction - Reduced Maintenance Requirements
Long-term lifecycle cost savings through improved durability - Greater Flexibility and Fatigue Resistance
A more resilient surface that performs under repeated loading
The Result
A fully engineered, recycled pavement system that delivers
longer life, lower cost, and superior performance—without removal and replacement
With Soil Solutions’ advanced asphalt road rehabilitation, your roads will be more durable, environmentally friendly, and cost-efficient!
Disclaimer:
All images displayed on this website page are intended for visual representation purposes only. They are used to illustrate general concepts, technologies, and outcomes related to Soil Solutions’ services. These images do not necessarily depict actual projects completed by Soil Solutions unless explicitly stated. All rights to third-party images belong to their respective owners.
